I have a great collection of vintage parts that i have had for quit a while…  Going to use these to create some e11 blasters . The original parts are becoming more exspensive and harder to find soooooooo im going to create a complete kit from aluminum.

IMG_3007

Sterling mkIV magazine ready to be cut down for the E11 Blaster

IMG_2885

Started digging boxes of old parts ive had for many years.. Time to put them to use for the empire!

IMG_3010

The sterling rear butt cap,,, this is going to be great when i get this reproduced. This part seems to give alot of E11 builders grief. Ill make an aluminum one they can build on

IMG_3008 IMG_3009 IMG_3011IMG_2885

IMG_2885IMG_2885Everyone loves seeing all the Sterling parts,,, heres some pictures of the disassembled kits im preparing for e11 rebuilds..

Started making replica parts about two week ago,,, the stock was my first objective.

IMG_3223

Started machining the lower stock support, it turned out perfect

IMG_3221ell-stock-3IMG_3225 Made a few , lol

e11 blaster body tubes

e11 blaster body tubes, machined to scale and ready for all the other parts. (as soon as i make them)  SPECIAL NOTE! THE AIR VERSION IS NOT EXACTLY LIKE THE ORIGINAL , i quickly abandoned using it as a reference!!!!!

Lathe freed up today so i began the front cap.

IMG_3259 IMG_3260 IMG_3261 IMG_3264

Completed front barrel guide, machined and ready

Sterling E11 front barrel mount

Sterling E11 front barrel mount

img_3273

Sterling E11 front barrel mount. Looks great and will enable me to mount the front sight and the internal barrel

Up NEXT! the rear back cap latch……………………………………………….. Making 200 of these , 100 for my builds and 100 for anyone else that want components separately………..

Back latch channel for the sterling e11

While the latch is finishing on the mill I’m going the start turning the rear spring cap

Sterling l2a3 rear cap

Sterling L2A3 rear cap , first op does not reveal much. A lot of operations to complete this part..

img_3377 img_3376 img_3379 img_3378

Operation 2 is taking shape on the rear sterling SMG rear cap. Two more operation to go , next it get a few cuts in the 4th axis mill then back to the vertical (vmc) Haas mill

Sterling SMG back Cap variations

sterling back caps

I have discovered no less than 6 variations in the back caps shapes, im combining the essence of all.
A damn hard thing to discover. Got one more operation on the 4th axis mill to put the flat on the sides.

STERLING BACK CAPS

STERLING BACK CAP with fixture

Sterling E11 blaster rear cap

Sterling E11 blaster rear cap

img_3400

NEXT IN LINE ?   The bolt

Sterling E11 blaster bolt

Sterling E11 blaster bolt

 

Sterling E11 blaster bolt

Sterling E11 blaster bolt with unbent charging handle.

A few parts from the sterling e11 mag well   Oct 5 2016

E11 blaster mag well parts with vintage sterling frame

E11 blaster mag well parts
with vintage sterling frame

Spring buffers in the Works and hopefully tomorrow the replica springs!

Sterling l2a3 e11 blaster buffer springs

Sterling l2a3 e11 blaster
buffer springs

Completed e11 sterling replica  guides and springs …..

sterling replica spring assembly beside the vintage

sterling replica spring assembly beside the vintage

img_3533

barrel of sterling springs anyone?

barrel of sterling springs anyone?

Started first operation on the shoulder butt plater today,, there will be a good bit of profile machining.

Sterling, e11 blaster butt plate

Sterling, e11 blaster butt plate

Laser cut main stock rail

sterling e11 stock

sterling e11 stock

Back cap latch with checkering ,,,, Had to make a special tool

sterling e11 back cap latch

sterling e11 back cap latch

sterling e11 back cap latch

sterling e11 back cap latch
with tool

img_4361 img_4362 img_4363 img_4364

My mold for the sterling grip is alomost done , just completed the checking in the cavities…. Lettering will be next

e11 blaster sterling grip

e11 blaster sterling grip

griptexture2

Front sight getting closeer

sterling e11 front sight

sterling e11 front sight

 

Found a box full of sterling grips at the gun show last weekend!!!!

sterling smg e11 blaster grips

sterling smg e11 blaster
grips

Front sight assembly

Sterling front sight guard

Sterling front sight guard

So far so good

IMG_4981

20170317201917 20170317201939 20170317201942 20170320083724 4450567342219471 269234352204008872 358286921835520250 620759167303054202

IMG_5182

Sterling trigger group

Sterling trigger group

IMG_5184 IMG_5185

IMG_5241

http://www.whitearmo…marshall-build/

ebay http://www.ebay.com/usr/vmusicstore

IMG_5223

IMG_5403

Sterling front screw vintage lucky find... But they will make it easier to copy

Sterling front screw vintage
lucky find… But they will make it easier to copy

Notice the cool diamond knurl!

Sight guard,,, progress   multiple flip and turn to machine all sides

Sterling e11 ster rear sight guard

Sterling e11 ster rear sight guard

Front aluminum guard on the sterling e11

Front aluminum guard on the sterling e11

IMG_6301

One of the more difficult things to make and mount on a aluminum tube..

Sight parts are next …………

FRONT STERLING SIGHT

FRONT STERLING SIGHT

FRONT STERLING SIGHT

FRONT STERLING SIGHT

IMG_6458 IMG_6459 IMG_6460

IMG_6495

 

 

the little wedge part for the stock,,,

IMG_6496

Lower stock arm  nearing completion

Sterling E11 Blaster lower stock arm

Sterling E11 Blaster lower stock arm

#d printing the photo type grip assembly

e11 sterling 3d printed phototype

e11 sterling 3d printed phototype

Mag well parts coming together,,,,

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

e11 blaster sterling magazine well

casting alum front sight e11 sterling ANH

casting alum front sight e11 sterling ANH

Rear sight with screen accurate straight sight knurl

casting alum REAR sight e11 sterling ANH with straight knurl

casting alum REAR sight e11 sterling ANH with straight knurl

Production buttplate springs ready for assembly….

Plate Butt 2 - Production

Plate Butt 2 – Production

Plate Butt 3 - Production Plate Butts 1 - Production Reference Drawing

Tubes back from the brazing ovens

Tube 1 Tubes 4 Tubes 6 Tubes 7

New alum casting just completed…. Magazine well  front sight and the stock assembly

IMG_2404 IMG_2405 IMG_2406 IMG_2407  IMG_2420 IMG_2421 IMG_2422 IMG_2423 IMG_2425

e11 blaster mag well

e11 blaster mag well,, fully functioning

The BAYONET LUG   cnc machined from aluminum

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug

IMG_3133

e11 blaster sterling bayonet lug

e11 blaster sterling bayonet lug